The Benefits and Innovations in WEDM for the Aerospace Industry

A recent interview article in Aerospace Manufacturing and Design magazine outlines the benefits and innovations of Wire Electric Discharge Machining (WEDM) and EDM Wires in the Aerospace Industry.

The article is based on a Q&A with Steve Raucci (Technical Sales Director at Methods Machine Tools)


Below are some excerpts I found particularly interesting from the Aerospace Manufacturing and Design magazine article, the full article is available at this link article in magazine

“Wire EDM machines are getting even better at what they were designed to do – removing precise amounts of material with surgical precision.”

“No two operations are exactly alike. It’s essential to work with your machine tool supplier to determine which system best fits your shop. Having those in-depth discussions and exploring your machining opportunities is a critical step of any manufacturing process, laying the foundation for your organization. Shop owners must discuss some details with their supplier: wire diameter, part tolerances, machine options, floor space, part size, etc.”

By using a larger wire, more current can be applied for faster cutting. When you pair a large diameter wire with a coated wire, you can further increase cycle time. There are many types of coated wires, ranging from zinc to gamma-phase designed to pull cutting process heat away from the wire’s core, helping eliminate wire breaks.”


Global Innovative Products (GIP) sells high performance brass EDM wire and coated EDM Wires and other EDM supplies (including Filters and Wear Parts) at its online EDMSuperstore

GIP provides technical advice and support on all aspects of the WEDM process, visit WEDM Tech Wize at the our website.

What is the BEST Wire EDM Machine in the industry - WEDM Tech Wize reviews the best by Application

Global Innovative Products technical expert writes a Blog as WEDM Tech Wize and reviews the Best WEDM Machine by Application.

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WEDM Tech Wize comments : “Agie is the world leader for many years the Benchmark of all OEM’s.

What can be said about Agie machines? They are the most accurate WEDM in the marketplace and everyone was chasing them for many years! ………”

“……..All the brands have a place in the market, or they would not be made!

There are many pros & cons to look at when evaluating the brands. 

What is important to you is the applications you are tackling.”

Read full article and the results at WEDM TECH WIZE Blog

EDM Wire Cut Speed Rates - One of the Myths of WEDM

Visit WEDM Tech Wize: Read about the 5 Myths of WEDM

Myth 3. If it costs twice as much, it better cut twice as fast 

The third myth is not one of technology, but rather one of economics. No, if it costs twice as much, it does not need to cut twice as fast to be quite valuable.

Time savings is time saved and Time is of course money that can be made by making more parts. Every advantage needs to be taken wither it is twice as fast or 50% faster.

There is still value in time saved! 

The Speeds are for reference and are averages from our tests that we have performed on a Exectek Machine. These are high performance EDM wires that are available for purchase at our website online stores.

We feel confident that our wire offerings are the best in the industry and the speed can be increased as the .110” or 2.794mm per minute are not the highest speeds reached, they are averages that can be achieved in real life contour cuts. (Without Wire Breaks) Comparison of speed data without a clear definition of testing methodology and machine tool employed is a mistake. It is like judging a book by the cover

WEDM Tech Wize and the 5 Myths of Wire Electric Discharge Machining

Myth 1. Wires with a low “Vaporization Temperature” run cooler and therefore break less frequently!

Myth 2. HIGHER tensile strength wire will always solve a Wire breakage problem!

Myth 3. If it costs twice as much, it better cut twice as fast! 

Myth 4. FLUSHING FLUSHING & FLUSHING is all about dielectric water pressure!

Myth 5. This wire is best for All applications!

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